I have a love/hate affair with biofuels and biodiesel, because while they may be cleaner than petro-fuels, and considered a renewable resource, growing the feedstock usually entails a lot of land and a lot of water, both of which are limited resources. But if a new process for making biodiesel from sewage sludge gets commercialized, every flush of the toilet could be helping to fuel some of our energy needs.
A team of researchers in South Korea have developed a new process for converting the lipids in sewage sludge into biodiesel, at not only a lower cost than conventional biodiesel, but with much higher yields. The team, working out of the Research Institute of Industrial Science and Technology, found that the sewage sludge produced 2,200 times more lipids per gram than soybeans, and at a much lower cost.
Impurities in the lipids from the sludge would have interfered with the catalytic process in the conventional production of biodiesel, so they developed a new method that could transform lipids with high amounts of free fatty acids (FFAs) or impurities using heat instead of catalysis.
"Each liter of lipids that the researchers extracted from sludge cost $0.03, while previously published data shows each liter from soybeans costs $0.80." - C&EN
"The team continuously fed methanol and the extracted sludge lipids into a reactor containing porous activated alumina and heated the reactor to 380 °C. Adding carbon dioxide to the reactor improved the reaction’s yield. The researchers’ method converted about 98% of the sludge lipids to biodiesel."
The study's authors did say that before being able to scale this up to a much larger system, wastewater treatment facilities would need to install the equipment necessary to desiccate the sewage sludge and extract the lipids, but that by selling those lipids to biodiesel producers, it could pay for itself.
The researcher's study is available here: Biodiesel Production from Sewage Sludge: New Paradigm for Mining Energy from Municipal Hazardous Material